OEM China Mastic Tape for 2LPE Steel Pipe Joint Coating - Trusted Suppliers & Factory for Corrosion Protection Manufacturer, Supplier

CYCT mastic tape is expertly crafted for the protection of weld joints and corrosion prevention on 2LPE (two-layer polyethylene) coated steel pipes. This innovative product is ideal for on-site girth weld joint coating during pipeline installation, repairing any 2LPE coating damages that may occur during transportation or construction, and providing localized anti-corrosion reinforcement for aging 2LPE steel pipes. As a leading supplier and factory based in China, we ensure that our mastic tape maintains the integrity of the entire anti-corrosion system of your pipeline, safeguarding it against environmental threats and extending its lifespan

Product Description

Construction

This tape has excellent compatibility with the polyethylene layer of the 2LPE coating. After bonding, there is no easy delamination or edge lifting. It can adapt to the common working environments of 2LPE steel pipes—whether it is soil extrusion and microbial corrosion in buried scenarios or ultraviolet radiation and temperature-humidity fluctuations in overhead scenarios, it can stably play a corrosion-protection role and withstand the maximum pipeline operating temperature of 80°C, jointly building a long-term protective barrier with the 2LPE coating.

During construction, there is no need for complex pretreatment of the 2LPE coating surface. It can be directly bonded after conventional cleaning and drying. Its mastic adhesive can closely penetrate the tiny lines on the surface of the 2LPE coating and form a continuous and airtight sealing structure with the exposed metal of the steel pipe and the 2LPE coating, effectively blocking the intrusion of corrosive media such as moisture and salt. At the same time, this tape can be used in combination with auxiliary materials commonly used for 2LPE steel pipe joint coating, such as heat-shrink sleeves and anti-corrosion primers, to further improve the impact resistance and peel strength of the joint coating parts, meeting the strict standards for 2LPE steel pipe joint coating in fields such as oil and gas transportation and municipal water supply.

Features

In terms of specifications, it can be flexibly customized: For different diameters of 2LPE steel pipes (such as common specifications from DN100 to DN2500), width options from 50 mm to 1200 mm are provided. Wide-width models can reduce the number of joint coating seams; in addition to the standard thickness of 2.5 mm, thicker specifications can also be customized according to the thickness of the 2LPE coating and the anti-corrosion grade of the joint coating to enhance the protection ability, meeting the needs of different engineering scenarios.

110 polypropylene heat shrinkable sleeves1
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Technical Performance

Property Test temp. Unit Requirement Test result Test method
Thickness mm ≥ 0.85 × nominal value - Annex B ISO21809-3
Holiday detection at 5 kV/mm + 5 kV no holiday no holiday Annex C ISO21809-3
Peel strength to pipe surface and to plant applied coating 23℃ N/mm ≥1.0 1.5 Annex H ISO21809-3
Peel strength to pipe surface and to plant applied coating 80℃ N/mm ≥0.1 0.2 Annex H ISO21809-3
Peel strength to pipe surface and to plant applied coating after 100-day hot-water immersion test at Tmax limited as per Annex I 23℃ P100/P0 ≥0.75 0.85 Annex I and Annex H ISO21809-3
Lap shear strength at 10 mm/min 23℃ N/mm2 ≥0.1 0.13 Annex J ISO21809-3
Lap shear strength at 10 mm/min 80℃ N/mm2 ≥0.01 0.03 Annex J ISO21809-3
Thermal ageing resistance (aged at Tmax + 20 °C) – Elongation at break (E100/E0) 23℃ E100/E0 E100/E70 ≥0.75 ≥0.8 0.80 0.92 Annex M ISO21809-3
Thermal ageing resistance – Peel strength to pipe surface (P100/P100) 23℃ P100/P0 P100/P70 ≥0.75 ≥0.8 0.87 0.94 Annex M ISO21809-3

Specification

Closure patch length and thickness are equal to sleeve axial length and thickness, respectively. Enclosure patch width: 120 mm for sleeves Φ168 ~Φ426 while 150 mm for sleeves > Φ426.

Custom-made is available to meet any customer special demand.

110 polypropylene heat shrinkable sleeves4
110 polypropylene heat shrinkable sleeves3
110 polypropylene heat shrinkable sleeves2

Product Size

Product size diagram

Frequently Asked Questions

What is the maximum operating temperature for this tape on 2LPE coated pipes?
The tape can withstand a maximum pipeline operating temperature of 80°C, making it suitable for most oil and gas transportation and municipal water supply applications.
Does the 2LPE coating surface require special pretreatment before applying the tape?
No complex pretreatment is needed. The tape can be directly bonded after conventional cleaning and drying of the 2LPE coating surface, simplifying the construction process.
What pipe diameter range does this tape support?
The tape supports 2LPE steel pipes ranging from DN100 to DN2500, with width options from 50 mm to 1200 mm to accommodate different pipe sizes and project requirements.
Can this tape be used with other anti-corrosion materials?
Yes, this tape can be used in combination with auxiliary materials commonly used for 2LPE steel pipe joint coating, such as heat-shrink sleeves and anti-corrosion primers, to enhance overall protection performance.
What is the standard thickness of the tape and can it be customized?
The standard thickness is 2.5 mm. However, thicker specifications can be customized according to the thickness of the 2LPE coating and the required anti-corrosion grade to meet specific engineering needs.
How does the tape perform in different environmental conditions?
The tape adapts well to various working environments including soil extrusion and microbial corrosion in buried scenarios, as well as ultraviolet radiation and temperature-humidity fluctuations in overhead scenarios, providing stable long-term corrosion protection.

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